Reduced Maintenance with Cycloseal® Technology
One of the most impactful differences lies in Cornell’s proprietary Cycloseal® sealing system. Unlike standard packing or external flush systems that require frequent attention, Cycloseal uses a hydrodynamic expeller to keep abrasives away from the seal faces. This reduces seal wear, eliminating flush water requirements, and minimizes unscheduled maintenance.
Annual Water Savings of $6,000 to $10,000
Flush water in traditional seal systems can be a hidden but substantial cost—especially in dry regions or remote mining sites where water is a limited resource. Cycloseal eliminates the need for external flush water, saving between $6,000 and $10,000 per pump annually. These savings multiply quickly across a fleet of pumps in a large-scale mining operation.
Superior Energy Efficiency for Lower Operating Costs
Cornell pumps consistently achieve higher hydraulic efficiencies—several points better than comparable models. Over time, this energy efficiency results in measurable savings on electricity or fuel, which can represent one of the largest operating costs in continuous-duty mining operations. Even small percentage improvements in efficiency equate to significant cost reductions over years of service.
Longer Component Life and Rugged Construction
Cornell pumps are built to last. With robust construction, thick casing walls, and high chrome white iron components in abrasive models, wear parts last longer and require fewer replacements. This not only reduces parts expenses but also limits the frequency of service calls and downtime—especially critical when servicing equipment in remote mining locations is logistically difficult and costly.
Reliability Where It Matters Most
Inaccessible mine sites and remote processing facilities demand equipment that can run reliably under harsh conditions. Unplanned pump failures can halt production and trigger costly logistical challenges. Cornell’s track record of dependability, backed by decades of performance in mining, helps reduce risk and maintain operational continuity.
A Smarter Long-Term Investment
While the upfront cost of a pump is important, the total cost of ownership tells the real story. Cornell mining pumps provide savings in maintenance, water use, energy, and parts—while improving reliability and reducing the risk of downtime. That’s why mine operators worldwide continue to choose Cornell as the smarter long-term investment.
